DVD replication is a physical
production process that involves actually
pressing the discs during manufacture from
a glass
master. Replicated discs are also
referred to as DVD ROM discs, with the 'ROM'
standing for 'Read-Only Memory' (as opposed
to DVD-R or DVD+R where the 'R' stands for
'Recordable').
The glass master is made
of glass that has been coated by a chemical,
which is burned off with a laser. The glass
master is a 'negative' of the DVD and it is
then coated with a molten nickel compound
and turned into a 'stamper'. The stamper
punches tiny pits in the production DVDs that
use molten aluminium as the reflective surface
and polycarbonate for the remainder of the
disc.
DVD replication is a very quick and cost-effective
production method for larger quantities of
discs (1000 or more). Due to the high setup
costs this type of production is not suitable
for smaller production runs. Replicated DVDs
are then printed using a five colour silk
screen or offset lithographic process, resulting
in a very high quality disc.
Advantages:
•
Ideal for print runs of more than 1000
discs with much lower costs for high volumes
•
Silk screen or offset lithographic printing
for top quality results
Disadvantages:
•
Longer turnaround times (typically 10-12
working days)
•
Cannot be left blank for you to burn
your own content onto
The other main
type of CD or DVD production is referred to as CD
duplication or DVD
duplication and is suitable for
smaller production runs with quicker turnaround times.
CD and DVD duplication involves burning blank CD
and DVD media with a laser to add the file contents
onto the discs.
A selection of low prices for some of our most popular items. The prices include adding the contents to the discs, full colour printing on the discs and free UK courier delivery.
Print and burn your own CDs and DVDs by buying the blank discs, labels and packaging from our online store, including our unique and unusual business card size discs, mini 8cm circular discs, coloured CDs and vinyl-effect CDs in the style of old records.
